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How the potato starch processing line works?Introduce of our potato starch processing line?
The Flow Chat of our potato starch processing line:
The whole product line includes 4 main sections such as: the washing and cleaning section, the extraction and refining section,
the drying section and the packing section as above.
The Features&Our Service:
1. All stainless steel 304 cover meets to GMP standard.
2. Flow chart and factory design layout
3. Equipments manufacture & technical service
4. Installation and commissioning
5. After-sales service: Engineers available to service machinery overseas.
6. Low energy consumption, high capacity, fine particles, easy installation, stable operation and friendly maintenance.
Pictures & techninical parameters of our potato processing machine
multi-stage washing:
The machines adopts principle of countercurrent washing to effectively clean out mud and sand.
| Model No. | GD-JY-350 |
| Main Material | Carbon Steel |
| Overall Size | 4350×850×1000mm |
| Setting up Weight | 400KG |
| Power | 3KW LV6 |
| Processing Ability | Connected |
| Model No. | GD-SL-800 |
| Main Material | Carbon Steel |
| Overall Size | 4400×1000×1280mm |
| Setting up Weight | 410KG |
| Power | 2.2KW LV6 |
| Processing Ability |
extraction section(National patents owned,Engry Saving,New Technology):
Widely used in potato starch and cassava starch processing to crash and rasp the raw materials.
| Model No | Capacity | Power |
| GD-HS-Q-660 | 2-3t/h | 26kw |
| GD-HS-Q-900 | 4-5t/h | 37kw |
| GD-HS-Q-1200 | 6-8t/h | 60kw |
Concentration & Refining Section:
The crashed material is sent to centrifugal sieve through pump to extract potato starch and separate potato residues.
Centrifugal sieve group are 4 or 5 stages, the front stages is to extract starch and the last stage is to dewater the potato residues.
The whole stage adopts countercurrent washing to get the best results and saving water.
| Model Number | Specification(mm) | Flow | Power | Degree |
| GD-XL-273 | 10/15/30 | 7-12.5 | 4-7.5 | 8,12,21 |
| GD-XL-350 | 10/15/30 | 12-25 | 5.5-15 | 8,12,21 |
| GD-XL-430 | 10/15/30 | 15-30 | 7.5-18.5 | 12,21 |
| GD-XL-600 | 10/15/30 | 80-110 | 30-45 | 12,21 |
De-watering section:
Sending the fine slurry to dewatering machine to remove the moisture inside the slurry, and then send it to the air dryer.
Compared with other starch, it is more suitable for cassava starch to dewater by vacuum filter.
Moisture content of dewatered starch is 38~40%. Wet starch is sent to drying system through belt conveyer.
Vacuum Drum Dehydrator:
Parameters of Vacuum Drum Dehydrator:
|
Model Number |
GD-TS-05 |
GD-TS-06 |
GD-TS-10 |
GD-TS-16 |
GD-TS-25 |
|
Filtration Area |
5m2 |
6m2 |
10m2 |
16m2 |
25m2 |
|
Vacuum Degree |
>-0.099 |
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|
Discharge Moisture |
≤40% |
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|
Feed Concentration |
10-17BE° |
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|
Output |
0.2-0.3t/hm2 |
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|
Power |
1.5kw |
3kw |
3kw |
5.5kw |
7.5kw |
|
Dimension(m) |
2.5×1.1×1.1 |
1.6×1.8×1.9 |
2.2×1.8×1.9 |
4.2×1.9×2.1 |
4.3×2.8×3.0 |
Drying section:
Drying the de-watered potato starch in the air dryer to get dry product.
starch reaches sieving system. High efficiency cooling starch sifter is used to cool starch and get the best starch viscosity.
Parameters of Airflow Flash Dryer:
|
Model Number |
Cylinder Diameter(mm) |
Size(mm) |
Power(kw) |
Air Volume(m3/h) |
Evaporation of water(kg/h) |
|
SG-2 |
200 |
250×2800 |
5-9 |
300-800 |
10-20 |
|
SG-3 |
300 |
400×3300 |
8-15 |
600-1500 |
20-50 |
|
SG-4 |
400 |
500×3500 |
10-17.5 |
1250-2500 |
25-70 |
|
SG-5 |
500 |
600×4000 |
12-24 |
1500-4000 |
30-100 |
|
SG-6 |
600 |
700×4200 |
20-29 |
2500-5000 |
40-200 |
|
SG-8 |
800 |
900×4600 |
24-35 |
3000-8000 |
60-600 |
|
SG-10 |
1000 |
1100×5000 |
40-62 |
5000-12500 |
100-1000 |
|
SG-12 |
1200 |
1300×5200 |
50-89 |
10000-20000 |
150-1300 |
|
SG-14 |
1400 |
1500×5400 |
60-105 |
14000-27000 |
200-1600 |
|
SG-16 |
1600 |
1700×6000 |
70-135 |
18700-36000 |
250-2000 |
Packing section:
Suitable for starch, flour, glucose, base class, chemical raw materials, building materials, super
fine powder and so on packing. To avoid the corrosive and guarantee absolute health, material
from import to export all adopt pure stainless steel material structure.
|
Model Number |
Weighing Range |
Production |
Accuracy |
Voltage |
Air Source |
Power |
|
GD-D25-A |
20—40kg |
100—240 bag/h |
OIMR61×(0.2) |
Ac380±10% Ac220±10% Ac50H±10% |
0.4Mpa 1m3/h |
2.2kw |
